E – Initial Situation (Classroom)
Before starting the game, establish the initial game layout according to the image below.
Make sure that…
- the station labels are positioned
- Some dust (such as colored chips or confetti) is spread inside some material boxes and over the shop floor
- Place some unnecessary items (boxes, raw parts) randomly on the shop floor. These items will be removed in a 5S workshop later in the game
- All stations are located accordingly, the fork lift is in place and shipping and warehouse are located and filled according to the photo
- Fill the warehouse with Large Boxes of assembly parts as shown in the image. Same applies to the two colored string coils
Game Materials awaiting approval
- 1x SMED frame
- 1x SMED optimized screw
- 1x Plastic hand nut
- 6x 2-Bin-Shelves
- 8x Plastic material boxes (4x blue & 4x black)
- 12x Wooden material boxes
- 2x Supermarket
- 1x Route train (incl. 3 trolleys)
- 1x Empties Area #2
- 1x Heijunka Board + 2x Heijunka Cards + 1x Heijunka Cards Floor Marking