Classroom Round #08 – Implementing a One-Piece-Flow
The management noticed the improvement on the shop floor and decided to utilize further potentials by implementing the one-piece-flow production principle.
![](https://login.leanactivity.com/wp-content/uploads/2020/07/one-piece-flow.png)
Your Tasks in this Game Round
![](https://login.leanactivity.com/wp-content/uploads/2020/07/1.png)
Modify the plant layout further to implement a One-Piece-Flow. Therefore all stations have to be in sequence and close to each other.
![](https://login.leanactivity.com/wp-content/uploads/2020/07/2.png)
Remove all WIP Boxes, WIP Box Floor Markings from the game. The assembly products are now handed between the stations by hand piece by piece.
![](https://login.leanactivity.com/wp-content/uploads/2020/07/3-150x150.png)
Assemble 10 pens according to the Customer Request in a One-Piece-Flow and measure the time with a Stopwatch.
![](https://login.leanactivity.com/wp-content/uploads/2020/07/zeit-Symbol.png)
Note the time onto the Scorecard.
![](https://login.leanactivity.com/wp-content/uploads/2020/07/diskussion-Symbol.png)
Discuss the pros and cons of implementing a One-Piece-Flow in the team.
Gameplay Video (Designing the One-Piece-Flow Layout)
Gameplay Video (Assembly Process)
![](https://login.leanactivity.com/wp-content/uploads/2020/07/got_to_previous_round.jpg)
![](https://login.leanactivity.com/wp-content/uploads/2020/07/got_to_next_round.jpg)