Classroom Round #06 – Lot sizes and Lean Packaging
![](https://login.leanactivity.com/wp-content/uploads/2020/07/big_vs_small_box-e1595587613289.jpg)
The management decided to ban all fork lifts from the shop floor for safety reason and due to inefficiency.
![](https://login.leanactivity.com/wp-content/uploads/2020/07/no_forklift-e1595587691131.jpg)
Your Tasks in this Game Round
![](https://login.leanactivity.com/wp-content/uploads/2020/07/1.png)
Replace the fork lift with the Route Train and hand-out the Work Instructions #3 to the logistics operator.
![](https://login.leanactivity.com/wp-content/uploads/2020/07/route_train_instruction-e1595587759867.jpg)
Watch the Route Train Video Instruction:
![](https://login.leanactivity.com/wp-content/uploads/2020/07/2.png)
Replace the Warehouse with the Supermarket (+ Label) and store all materials in Small Material Boxes (5 parts per box). Replace the Empties Area #1 with the Empties Area #2. Remove any pallets and big boxes from the game, except the WIP Boxes.
![](https://login.leanactivity.com/wp-content/uploads/2020/07/3-150x150.png)
Remove half common parts of the pen from the game (spring and connector). We just need parts for 10 pens in the game.
![Supermarket u. Route Train](https://login.leanactivity.com/wp-content/uploads/2020/07/Supermarket-u.-Route-Train.png)
Content of this Game Round
Route Train incl. 3 Trolleys |
Work Instruction #3 for the logistics operator |
2x Supermarket |
Small Material Boxes |
Empties Area #2 for Small Material Boxes |
Gameplay Video (Implementing Lean packaging)
![](https://login.leanactivity.com/wp-content/uploads/2020/07/got_to_previous_round.jpg)
![](https://login.leanactivity.com/wp-content/uploads/2020/07/got_to_next_round.jpg)